Welcome to Jiangsu Pengfei Group Rotary kiln system Special website
Rotary kiln systemThe rotary kiln system of Jiangsu Pengfei Group includes a rotary kiln, preheater, dryer, cooler, and rotary kiln control system; The main products include: cement lime rotary kiln, nickel iron lithium roasting rotary kiln, steel pellet, titanium dioxide,
Keywords: Cement rotary kiln, chemical rotary kiln, metallurgical rotary kiln, lithium salt roasting rotary kiln, lithium carbonate rotary kiln, garbage incinerator, kaolin rotary kiln, magnesium oxide rotary kiln, active lime rotary kiln

Pengfei Industrial Furnace

Overview: Cement rotary kiln is the main equipment for dry and wet production lines of cement clinker. Rotary kilns are widely used in industries such as metallurgy, chemical engineering, building refractory materials, and environmental protection. The rotary kiln consists of a cylinder body, a support device, a supporting device with a stop wheel, a transmission device, a movable kiln head, a kiln tail sealing device, a coal injection pipe device, and other components. The kiln body of the rotary kiln is inclined to a certain degree from the horizontal,...

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    Technical description

    The rotary kiln produced by our company has a sturdy structure, smooth operation, and high-quality kiln products. We can also provide users with advanced and efficient vertical tube preheaters and five stage cyclone preheaters. The equipment of the rotary kiln calcination system for production has undergone technological innovation, adopting advanced domestic and foreign hydraulic gear devices, high-precision metering plunger pumps, high-precision speed regulating valves, and contact graphite block sealing devices. In order to improve the degree of automation, the kiln head uses industrial television to watch the fire, the process flow simulates a fluorescent screen, and the calcination belt uses an infrared scanner to directly reflect the calcination situation of the calcination belt on the computer. These new technologies have a strong intuitive feeling, easy operation, and reliable use. The thermal system has been stabilized, and the equipment operation rate has been improved. Compared with equipment of the same specifications, the operation rate has increased by 10%, the output has increased by 5% -10%, and the heat consumption has been reduced by 15%.

    Application

    In addition to calcining cement clinker, rotary kilns are also used for calcining clay, limestone, and slag drying. In the production of refractory materials, rotary kilns are used to calcine raw materials to stabilize their size, increase their strength, and then process them into shapes. In non-ferrous and black metallurgy, metals such as iron, aluminum, copper, zinc, tin, nickel, tungsten, chromium, and files are smelted using rotary kilns to sinter and roast ores, concentrates, and intermediates. For example, in aluminum production, it is used to roast aluminum hydroxide into alumina; It is used in ironmaking to produce pellets for blast furnace ironmaking; The foreign "SL/RN method" and "Krupp method" use it for direct reduction of iron ore; The chlorination volatilization roasting method uses it to extract tin and lead, etc. During the beneficiation process, a rotary kiln is used to magnetize and roast the lean iron ore, transforming its weak magnetism into strong magnetism to facilitate magnetic separation. In the chemical industry, rotary kilns are used to produce soda, calcine phosphate fertilizers, barium sulfide, etc. It has the advantages of low energy consumption, low electricity consumption, and the ability to utilize low-grade phosphate ore, and has been vigorously promoted. In addition, in terms of environmental protection, hazardous waste and garbage can be incinerated in cement kilns to achieve harmless waste discharge, and waste can be used as fuel to save coal powder and achieve resource utilization of waste.

    Technical Parameter

    Specification (meters) Φ 2.8/2.5× 44 Φ 3× 48 Φ 3.2× 50 Φ 3.3× 50 Φ 3.5× 54 Φ 4× 60 Φ 4.3× 64 Φ 4.8× 74 Φ 5.0× 74 Φ 5.6× 87 Φ 6.0× 95
    Production capacity (ton/day) 300 600-700 1000 1200 1500-1800 2500 3500 5000 6000 8000 10000
    Kiln body inclination (%) 3.5 3.5 3.5 4 4 4 4 4 4 4 4
    Number of supports (pieces) 3 3 3 3 3 3 3 3 3 3 3
    Wheel blocking form Mechanical Mechanical or hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
    Kiln rotation speed Main transmission (RPM) 0.445-2.22 0.676-3.38 0.36-3.57 0.36-3.57 0.39-3.9 0.41-4.07 0.4-4.0 0.35-4 0.35-4 Max 4.23 Max 5
    Auxiliary transmission (revolutions per hour) 4.75 9.36 6.5 5.61 7.66 8.2 7.93 8.52 7.58 8.7 9.2
    Main transmission Electric motor Model number ZSN4-225-21 Z2-101 ZSN4-280-091B ZSN4-280-091B ZSN4-315-092 ZSN4-355-092 ZSN4-355-12 ZSN4-400-092 ZSN4-450-092 ZSN4-450-12 ZNS4-500-092
    Rated power (kW) 55 100 160 160 220 315 400 630 710 800 950 * 2
    Speed range (RPM) ~1000 ~1500 1500 1500 1000 1000 100~1000 1500 87.5~1000 100~1000 100~1000
    Rated voltage (volts) 440 220 440 440 440 440 440 660 660 660 660
    Reducer Model number ZS145-1-1 ZS145-1-1 ZSY-450-40-V ZSY450-40 NZS995-28VIBL YNS1110-22.4VBR YNS1400-31.5VIBL JH710C-SW305-40 JH800C-28 JH900C-SW305-25 JS900C-SW305-28
    Overall speed ratio 49-63 50 40 40 28 22.4 31.5 42.226 26.812 23.901 26.646
    Auxiliary transmission Electric motor Model number Y122M-4 Y160M-6 Y160M-4B Y160M-4 Y200L1-6 Y180L-4 Y200L-4 Y250M-4 Y250M-4 Y280M-4 Y315M1-4
    Rated power (kW) 4 7.5 15 11 18.5 22 30 55 55 90 132
    Speed range (RPM) 1440 970 1460 1460 970 1470 1470 1480 1480 1480 1490
    Rated voltage (volts) 380 380 380 380 380 380 380 380 380 380 380
    Slow down Model number ZL35-16 ZL35-7-I ZSY160-31.5-II ZSY355-31.5 ZSY355 YNS440-45 II R YNS497-45ZC JH220C-SW302-28 JS280C-45 ZSY400-35.5-I ZSY450-35.5-I
    Overall speed ratio 40.44 14 31.5 31.5 45 45 45 28 45 35.795 35.795
    Total weight (excluding refractory bricks) (ton) 177 207 256.5 281 341 434 550.5 854 894 1201 1580
    Weight of kiln hood (ton) 20 22 25 27 28 35 36 45 48